Fabricator welding a custom transformer radiator assembly on the shop floor
Custom radiator assembly — welding in progress
Custom radiator assembly — panel fit-up

Custom / Non-Standard Transformer Radiators

Where a requirement falls outside standard panel and header sizing, we fabricate radiators to the customer's own drawing or technical specification — adjusting panel type, header length, flange arrangement and mounting to match. All types of pressed steel radiator construction are manufactured according to the order, not from a fixed catalogue.

Applications

  • Cooling for oil-filled distribution and power transformers
  • Replacement / retrofit radiators for transformer repair and refurbishment
  • Supply to transformer manufacturers and OEMs as a fabricated component

Features

  • Drawing-based manufacturing for non-standard sizes and configurations
  • All four standard OD panel types available as a base, adaptable to requirement
  • Header length, flange size and mounting arrangement set to the customer's drawing

Technical Information

Specifications

ConstructionPressed steel radiator (PSR), corrugated fin panels on a common header — built to order
Panel Type / OD Sizes48 mm OD, 58 mm OD, 75 mm OD and 90 mm OD panels
Panel Size Range227–230 mm / 300–305 mm / 525 mm (as per drawing/order)
Panel MaterialCold-rolled low-carbon steel (CRCA)
Panel Thickness0.8–0.9 mm
Header Pipe MaterialMild steel or cold-rolled low-carbon steel
Header Pipe Thickness1.5–2 mm
Flange Specification150 x 150 mm (outer-to-outer), 12 / 16 / 20 mm thickness
Approx. WeightFrom approx. 8 kg per panel, upward as per order configuration
Max. Operating Pressure2 kg/cm² (air)
Test Pressure2.5 kg/cm² — tested with air and oil
Surface FinishRed-oxide primer followed by finish paint coat

Customization

Customization Options

Built entirely from the dimensions and specifications submitted by the customer — share a drawing or written requirement for a feasibility check and quotation.

Manufacturing & Quality

How This Product Is Manufactured

Manufactured following our general fabrication and inspection process. See the Manufacturing and Quality pages for full process details.

Technical Enquiry

Request a Quote for This Product

Share your dimensions, quantity and technical requirement — our team will respond with a quotation.

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Need Help Choosing the Right Radiator?

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